Autotec Solutions delivers comprehensive automation for high-speed roll handling

The roll handling and packaging industry is facing new demands as manufacturers increase production speeds while contending with labor shortages and stricter safety requirements. Addressing these pressures requires systems that combine robust engineering with automation and flexibility, an area where Autotec Solutions has positioned itself as a global leader.

Based in Toledo, Ohio, Autotec has specialized in automation and robotic solutions since 1972. Today, its advanced roll handling portfolio integrates palletizing, robotic labeling, high-speed wrapping, inspection stations, and end-of-line case packing into unified systems designed for efficiency, safety, and reliability.

ROLL PALLETIZING: FLEXIBLE CONFIGURATIONS

Autotec’s roll palletizing systems ensure safe, automated stacking and transport, minimizing roll damage and optimizing space use. Robots mounted on rails expand flexibility, enabling multiple build positions to accommodate different pallet layouts and shipping requirements. Dedicated pallet and slip sheet stalls further enhance versatility, allowing manufacturers to manage diverse roll sizes and transportation needs without sacrificing throughput.

ROBOTIC LABELING: PRECISION AND TRACEABILITY

Accurate labeling is essential for supply chain efficiency, and Autotec’s robotic systems ensure reliability at every step. Core ID labeling protects roll data inside the core, maintaining traceability even during unwinding or slitting. Outer diameter (OD) labeling enables quick visual identification, while pallet labeling integrates seamlessly with automated stretch wrapping. Optional RFID capabilities provide real-time data tracking, improving inventory management and reducing errors downstream.

HIGH-SPEED WRAPPING AND PROTECTION

To ensure product integrity during transit, Autotec offers ultra-high-speed wrapping systems with foam edge protection for structural security and the ability to run dual or parallel wrapping stations for increased throughput. By adjusting wrapping tension and materials based on roll specifications, the systems reduce material waste while guaranteeing reliable packaging. Integrated topsheet wrapping further protects shipments from dust, moisture, and environmental exposure.

INSPECTION STATIONS: ENSURING QUALITY

Inspection stations add another layer of reliability to the production line. Equipped with vision systems and dimensional validation, they identify surface defects, incorrect dimensions, or material inconsistencies before labeling or shipment. Reporting systems log data on detected issues, helping manufacturers identify long-term quality trends and implement process improvements.

SAFETY AND INTEGRATION

Safety is a critical element of Autotec’s approach. By establishing robotic safety zones and implementing redundant stop features, the company ensures worker protection while maintaining system efficiency. At the same time, Autotec’s solutions integrate with enterprise resource planning (ERP) and warehouse management systems (WMS), creating end-to-end connectivity that reduces manual handling and streamlines logistics.

ENGINEERING FOR LONGEVITY AND EFFICIENCY

Autotec’s engineering strategy emphasizes system longevity and operational efficiency. With wear-resistant alloys, modular design, and IoT-enabled predictive maintenance, the systems are built for durability. Energy recovery features, advanced motion control, and smart material usage reduce operating costs while minimizing environmental impact.

For over 50 years, Autotec has delivered scalable, custom-engineered solutions that adapt to the evolving needs of roll manufacturers and converters. By combining robotics, automation, and precision engineering, the company helps its customers maintain competitiveness in an industry defined by speed, safety, and efficiency.